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Revolutionizing Wound Healing: Integrating 4D Bioprinting with Adaptive Bioactive Coatings for Dynamic Tissue Regeneration

The field of wound healing has seen remarkable progress in recent years, and one of the most exciting innovations is the integration of 4D bioprinting with advanced coatings. 4D bioprinting, an emerging technology that adds the dimension of time to 3D printing, holds transformative potential in creating dynamic, adaptive, and self-regenerating tissue structures. This technology allows the fabrication of biocompatible materials that can respond to environmental stimuli, such as changes in temperature, pH, or mechanical forces, to enhance tissue regeneration.

By incorporating advanced coatings—composed of plant-based bioactive compounds (e.g., polyphenols) or nanomaterials (e.g., silver nanoparticles in hydrogels) and structured as thin, porous layers—into 4D-bioprinted scaffolds, we can create more effective, multifunctional systems for wound care. These coatings interact with the 4D structures by releasing therapeutic agents in response to the scaffolds’ shape or porosity changes over time, facilitating controlled delivery to the wound site. This approach’s novelty lies in the combination of time-responsive 4D-bioprinted structures with bioactive coatings that offer enhanced biocompatibility, antibacterial properties, and promote cellular activities necessary for wound closure, such as migration, proliferation, and extracellular matrix formation. Integrating such coatings with 4D-printed matrices creates dynamic wound-healing environments capable of responding to changes in the wound’s condition over time, optimizing healing and reducing the risk of chronic wounds.

This abstract discusses the potential of 4D bioprinting combined with advanced coatings to revolutionize wound healing by providing customized, adaptive solutions that address both immediate and long-term challenges in tissue regeneration. The proposed technology could significantly improve the efficacy and sustainability of wound care treatments, paving the way for more personalized, precision medicine approaches in the management of complex wounds.

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Plasma-deposited polymer coatings for improved biocompatibility of titanium implants

The surface modification of titanium implants is essential for improving osteointegration and cellular contact, since untreated surfaces may result in fibrous tissue growth and an elevated risk of infections, hence diminishing implant efficacy. Plasma chemical treatment is an environmentally sustainable technique for applying polymer coatings to various surfaces, enabling meticulous regulation of surface characteristics. The integration of functional groups, including carboxyl and amino groups, enhances hydrophilicity and tissue contact, rendering these coatings particularly advantageous for biomedical applications. This study examines the impact of several plasma chemical treatments on the surface characteristics of titanium implants.

Plasma modification was conducted with the ZP-COVANCE-RFPE-3MP plasma system (13.56 MHz). Three therapy modalities were evaluated, commencing with plasma chemical activation in an Ar/O₂ environment (200 W, 10 minutes). In the initial mode, activated samples were submerged in a 25% collagen solution for one hour. The second approach entailed the deposition of amino groups by cyclopropylamine (C₃H₅NH₂) in a CPA/Ar plasma at 50 W. The third mode introduced carboxyl groups via a gas combination of Ar, CO₂, and C₂H₄ at 150 W. Plasma-deposited polymer films were examined utilizing SEM, EDX, XPS, FTIR, and WCA techniques. The adhesion and proliferation of mesenchymal stem cells were quantitatively assessed through fluorescence microscopy.

Plasma deposition yielded homogenous, well-adhered layers devoid of pinholes or fissures, as evidenced by SEM micrographs. Wettability assessments demonstrated a substantial enhancement, with an approximately 100° decrease in the contact angle in the optimal mode alongside notable stability. The coatings facilitated improved adherence and proliferation of mesenchymal stem cells.

Plasma treatment of titanium implants enhanced surface characteristics and biocompatibility. These findings underscore the promise of plasma-deposited polymer coatings for biomedical applications.

This research was funded by the Russian Science Foundation (№24-79-10121).

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Impact of surface treatment and surface condition on fatigue and fracture resistance of materials in hot forging of aluminum alloy parts

Introduction

High-performance steels have multiple applications; they are frequently used in tools for the manufacture of aluminium alloy parts, for instance, injection moulds, extrusion and stamping tools, or in forging dies. These materials provide high mechanical strength and high wear resistance during high-temperature operation. Their heat treatment determines the compromise between fracture toughness and hardness for each application. Thus, the degree of quenching and tempering is frequently selected based on these parameters. However, the mechanical durability of these materials is very sensitive to their surface condition and contact with potentially corrosive fluids. On the other hand, in the case of aluminium parts manufactured by this process, the use of surface treatments is very common in improving the finished component's performance. These treatments may or may not point to improvement in mechanical durability. Nevertheless, they can be a determining factor on the fatigue resistance of the manufactured component.

Methods

For this work, the effect of the surface state, the contact with operational fluids, and different surface treatments on fatigue resistance has been studied experimentally. The fundamental materials of the hot forging process, both the high-performance steels used for the dies, and the aluminium alloys of the manufactured components, have been studied. Surface modification treatments such as shot peening and anodisation have been tested, and their influence on the mechanical durability was assessed.

Results and conclusions

The results of this work confirm the sensitivity of fatigue resistance, both in low-cycle and high-cycle regimes, for high-performance steels when exposed to aggressive environments that can generate surface corrosion. Likewise, the behaviours of high-strength aluminium alloys, when subjected to surface finishing treatments for increasing mechanical durability and corrosion resistance, such as shot peening and anodisation, respectively, are presented.

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Biobased and Home-Compostable Blend Films and Layers for Protecting Perishable Foods

Biobased and home-compostable films were produced by blending poly(lactic acid) (PLA) and poly(butylene succinate-co-adipate) (PBSA). These films, which can be applied on different substrates by exploiting their thermoplastic feature, were found to be easily recyclable in an industrial environment. The composition of PLA/PBSA blends, produced using a mini-extruder, was varied to identify the films with the best barrier properties for perishable liquid foods, such as whey. The weight of the whey contained in the sealed film was measured over time. The blends were also evaluated for their mechanical and melt fluidity properties, as well as their surface composition, using infrared spectroscopy. The results demonstrated that the composition of the blends significantly influenced the barrier properties of the films.

These findings are not only applicable to dairy products but also hold potential for packaging perishable fruits, which are abundant in the Mediterranean region. Fruits such as strawberries, dates, and tangerines could benefit from this innovative packaging solution. The high availability of these fruits in the Mediterranean area makes the hereby proposedapplication particularly relevant. The development of such films could contribute to reducing food waste and improving the shelf life of perishable goods, thereby offering a sustainable and practical packaging alternative. This research highlights the importance of material composition in designing effective and environmentally friendly packaging solutions.

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Inter-splat boundary effect on cold-sprayed nickel-based alloy coatings through mechanical and corrosion performance
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Cold spraying is a prominent solid-state deposition technique for depositing nickel-based alloy coatings without causing microstructural changes due to its lower operating temperatures than other thermal spray processes. However, depositing nickel-based coatings via cold spraying is more challenging than other metals due to their thermo-mechanical behavior. Thermal sensitivity (m), a constant parameter in the Johnson–Cook (JC) plasticity model, is used to estimate the flow stress of plastically deformed materials at higher strain rates. Since nickel-based alloys such as NiCr, IN625, and IN718 alloys exhibit high thermal sensitivity (m>1), their deposition becomes easier at elevated particle temperatures, particularly when air is used as a process gas instead of more expensive gases like nitrogen or helium. In this work, higher particle temperatures were achieved by increasing the stagnation temperature and the nozzle convergent length. In cold-sprayed coatings, corrosion liquids percolate through unbonded inter-splat boundaries, significantly affecting the corrosion rate. These unbonded boundaries also contribute to a reduction in the elastic modulus. Hence, this study examines the effect of particle temperature on the inter-splat bonding percentage of as-sprayed and heat-treated coatings and its impact on oxidation, corrosion resistance, and elastic modulus. The inter-splat bonding is estimated through numerical simulation using ABAQUS explicit code. The results demonstrate that increasing the particle temperature enhances the oxidation resistance for NiCr coatings. The parabolic oxidation rate is constant for coatings deposited using air as the process gas, comparable to that obtained from other thermal spray techniques (such as Arc spray and HVOF). Corrosion resistance is higher and equivalent to the bulk Inconel after the heat treatment of the coating, which is deposited at a higher stagnation temperature. The elastic modulus was estimated through numerical simulation, and nanoindentation was validated. The obtained results demonstrated that the estimated modulus is improved with inter-splat bonding percentage.

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Synthesis and characterization of biodegradable antimicrobial chitosan coatings with added silver and copper nanoparticles for biomedical applications

One of the most important reasons for the removal of biomaterials and implanted medical devices is post-surgical infection. Such complications cause an increase in morbidity and mortality rates worldwide, as well as having a strong economic impact, especially in countries with low budgets.

A measure to face this health problem consists of the design of antimicrobial coatings that fulfill two key functions: they must gradually release antimicrobial compounds while in the tissue environment and biodegrade over time. In this work, these needs were considered, and chitosan films were formulated with antimicrobial metal nanoparticles.

The antimicrobial activity of the films was tested against Candida albicans, Staphylococcus aureus, Pseudomonas aeruginosa and Acinetobacter baumannii. Inhibition achieved against C. albicans was 100% in both treatments; in the case of S.aureus, it was 77% in AgNP films and 93% in CuNP films; P. aeruginosa inhibition was 89% in AgNP films and 97% in CuNP films; finally, the inhibition of A. baumannii was 77% in AgNP films and 93% in CuNP films. A possible explanation for the higher antimicrobial activity of the CuNP filmscould be the fact that these films degraded over a 24-hour period, releasing the antimicrobial agent faster, while silver films remained intact. The proposed hypothesis is that microbial enzymes that degrade high-molecular-weight carbohydrates are dependent on the copper. This result can be very useful for the design of coatings whose rate of biodegradation can be controlled and whose antimicrobial activity increases in the presence of pathogens.

In the future, a burn or subcutaneous implant model will be used to evaluate the biocompatibility of chitosan films with nanoparticles. These models will help assess tissue response, healing effects, and potential toxicity, ensuring that the materials are safe and effective for biomedical applications.

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Effect of chitosan-based coatings with bioactive compounds from tangerines agricultural waste on cherries shelf life
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Agricultural waste is an invaluable source of natural compounds with remarkable properties that are often under-exploited while a number of industrial and biotechnological applications could be explored. The potential of citrus waste as a source of bioactive compounds with antioxidant and antifungal properties for the development of edible coatings for fruit preservation has been explored. Indeed, to contribute to the valorization of agricultural waste, the development of sustainable solutions for the management of plant wastes, the transition to a circular economy and to extend the shelf life of fruits, this study focused on the evaluation of bioactive compounds from Citrus agricultural waste, notably leaves and stems, as bioconservatives. Thus, the extracted bioactive compounds were incorporated in the formulation of chitosan-based edible coatings that have being tested on cherry preservation with or without prior fruit washing, and in single- or double-layer form.

Results on the effect of incorporating extracts into the chitosan-based film showed a positive impact on fruit quality during storage at 4°C. The coatings reduced mass loss and total soluble solids, while maintaining a pH around 4.

The encouraging results of this study pave the way for numerous research perspectives to further valorize agricultural waste and improve the performance of edible coatings.

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The Development of Extreme Wettability Coatings to Combat the Spread of Bacterial Infections and their Testing in Hospital Conditions

The use of materials with extreme wettability [1,2] may become one of the most promising strategies to combat the spreading of bacterial infections through touch surfaces not only in medical facilities but also in public areas, including educational institutions, supermarkets, and fitness centers. The extreme-wettability coatings have both a nonspecific bactericidal effect against various types of bacteria and several more specific mechanisms that work against certain strains depending on the type of metal. At the same time, such coatings are effective against various ways of spreading the bacterial cells, be it through the deposition of an aerosol created when patients cough or sneeze or through contact transfer via patients’ hands. In this work, we will briefly summarize the existing strategies for producing materials with extreme wettability by aqueous media and overview their main characteristics. Then, the mechanisms behind the antibacterial effect of these materials will be discussed in detail, along with an analysis of some examples of testing the antibacterial efficacy of extreme-wettability surfaces in hospital settings. We will also discuss the prospects for the wider use of such antibacterial materials not only in medical institutions, but also in shopping centers, educational institutions, in transport, and other places characterized by increased risks of infection-related contact transmission. This will minimize human losses during the spread of future bacterial pandemics. In particular, a 22-week study [2] of extreme-wettability copper-coated high-touch surfaces in a hospital environment showed that the frequency of contamination with various microorganisms was 2.7 times lower than that of control surfaces.

References

  1. Emelyanenko, A.M.; Makvandi, P.; Moradialvand, M.; Boinovich, L.B. Surface Innovations, 2024, 12, 360–379.
  2. Emelyanenko, A.M.; Omran, F.S.; Teplonogova, M.A. et al. Int. J. Mol. Sci., 2024, 25, 4471.

The research was financially supported by the Russian Science Foundation Grant #23-73-30004, https://rscf.ru/en/project/23-73-30004/.

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Preservation of heritage through modern coatings: protection of historical structures and cultural artefacts
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Introduction. Environmental factors such as moisture, ultraviolet radiation, atmospheric pollution, and biological organisms pose continuous threats to historical buildings and cultural relics. These risks compromise the structural integrity of these sites while diminishing their aesthetic and historical value. Modern innovative coatings present promising solutions for enhancing long-term preservation, lowering maintenance costs, and safeguarding their authenticity. This study explores innovative protective coatings, including silica-based nanocomposite layers and polyurethane-based healing systems, evaluating their potential as effective means to preserve historic masonry, limestone façades, and metallic artefacts in architectural heritage.

Method. A multiphase experimental approach assessed the effectiveness and compatibility of innovative coatings. Initial laboratory evaluations of accelerated weathering were conducted to quantify the extent of deterioration under controlled conditions, including exposure to ultraviolet radiation, humidity, and temperature variations. The adhesion properties and substrate compatibility were tested using tensile and micro-scratch tests on samples of masonry blocks, limestone samples and aged metal surfaces. Field tests were initiated on individual historical facades across various locations in the city on the same materials to verify real-world performance and gather data regarding durability and ease of application.

Results. Preliminary results indicate that coatings infused with silica-based nanocomposite demonstrate exceptional moisture and contaminant penetration resistance while preserving the substrate's permeability. Polyurethane-based self-healing systems have been proven to extend service life, reducing overall maintenance needs by autonomously repairing minor damage. Field evaluations illustrated minimal cracking, peeling, or discolouration across substrates, underscoring these coatings' resilience to varying environmental conditions.

Conclusions. This study confirms the viability of modern coatings as essential components of conservation initiatives. With targeted formulations and successful field application, these coatings offer broad prospects for sustainable and economical preservation of historically and culturally significant structures.

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Electrochemical water splitting over heterostructure of titania nanotubes and Ni encapsulated within MXenes

Introduction

MAX phases are stacked layers of ternary carbides composed of a transition metal, an A-group element, and carbon/or nitrogen. MXenes are a class of materials produced through selective etching of the A-group element within their corresponding MAX phases parents. The traditional etching method for the synthesis of MXenes involves the use of hazardous substances and highly corrosive chemicals, namely the fluorine-based salts. As an alternative, MXenes can be also produced by an electrochemical etching method. One of the main advantages of this method is the use of salts with moderate toxicity and the ability to control the entire etching process by adjusting the applied potential. In this work, an electrochemical method was explored for the production of Ti3C2Tx MXene.

Methods

First, Ti3C2Tx was synthesized by the electrochemical etching of Ti3AlC2 in an electrolyte containing choline chloride and tetrafluoroboric acid at different applied voltages. Then, a heterojunction was fabricated by the drop casting of the synthesized Ti3C2Tx, previously modified with Ni, on titania nanotubes (Ni-MXene-TiO2) and underwent rapid thermal treatment in a hydrogen atmosphere (h-Ni-MXene-TiO2).

Results

The recorded Raman spectra indicate that the MXene structure can be obtained after 8 h of bipolar etching. However, the yield of the produced MXene decreases significantly with increases in the applied voltage. The SEM images showed that the accordion structure of Ti3C2Tx appears when a voltage of 1 V is applied between the electrodes for 16 h.

This material has been selected for further characterization by X-ray photoelectron spectroscopy and X-ray diffraction. In addition, the electrochemical characterization shows much improved activity for the fabricated h-Ni-MXene-TiO2 regarding water splitting compared to its Ni-MXene-TiO2 counterparts.

Conclusion

This study presents a facile approach for the synthesis of MXenes and paves the way for the use of h-Ni-MXene-TiO2, as a promising catalyst for the water-splitting process.

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