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Valorization of Artisanal Sour Buttermilk through Nanofiltration and Spray Drying: Recovery of Milk Solids and Application of Permeate as a Coagulant
* 1 , * 1 , 1 , 1, 2 , 3 , 3 , 4
1  Dairy Technology Division, ICAR-National Dairy Research Institute, Karnal, 132001, India
2  ICAR-National Dairy Research Institute, Karnal, 132001, India
3  Dairy Chemistry Division, ICAR-National Dairy Research Institute, Karnal, 132001, India
4  Dairy Microbiology Division, ICAR-National Dairy Research Institute, Karnal, 132001, India
Academic Editor: Theodoros Varzakas

Abstract:

Artisanal sour buttermilk is generated as domestic waste at the household level during the conservation of milk fat in the form of clarified fat using an artisanal method. Around 15-20 kg of artisanal sour buttermilk is generated during the production of 1 kg clarified fat (ghee). Artisanal sour buttermilk has a huge bulk with low total solids (TSs-4%) and high acidity, and it is usually discarded due to the lack of any suitable technique for its preservation. Henceforth, artisanal sour buttermilk was concentrated up to 19.61% TS employing nanofiltration (NF) at 35±2 ºC and subsequently converted to artisanal sour buttermilk powder using spray drying. This powder exhibited excellent wettability (3 s, instant), flowability (angle of repose- 32.10º), water-binding capacity (4.20 g per g of protein), and emulsion stability (80.15%). Furthermore, NF permeate was used as a natural coagulant to prepare heat- and acid-coagulated milk gel from buffalo milk. Buffalo milk heat- and acid-coagulated gel has been criticized for its hard texture and grainy body. Buffalo milk heat- and acid-coagulated gel prepared using NF permeate exhibited significantly (p<0.05) lower hardness and higher yield over cow milk heat and acid-coagulated gel. The developed process enables conversion of artisanal sour buttermilk (by-product) into an easily digestible, low-lactose and high-protein powder. The permeate is able
to develop soft heat- and acid-coagulated milk gel from buffalo milk. This will also curtail environmental pollution and generate extra income for farmers. Thus, an eco-friendly process was developed to increase environmental sustainability.

Keywords: artisanal sour buttermilk, nanofiltration, spray drying; functional properties , reconstitution properties; head acid coagulated milk gel; coagulant
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