EventsThe 4th International Electronic Conference on Processes
Published
This submission belongs to the session S1. Environmental and Green Processes of the event The 4th International Electronic Conference on Processes
Published date
17 Oct, 2025
Academic Editor
author-avatarYoung-Cheol Chang
Citation
Jȩdrzej Piątek, Monika Sołtys-Mróz, Andżelika Bukowska, Karolina Charzewska, Recovery of spent battery materials for reuse in energy storage applications., in Proceedings of The 4th International Electronic Conference on Processes, 20 October–22 October 2025, MDPI: Basel, Switzerland
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Recovery of spent battery materials for reuse in energy storage applications.

Monika Sołtys-Mróz 1
Andżelika Bukowska 1
Karolina Charzewska 1
1. Łukasiewicz Research Network – Krakow Institute of Technology, ul. Zakopiańska 73, 30-418, Kraków, Poland, Poland
Abstract

The rapid expansion of electric vehicles and renewable energy systems has led to a surge in demand for lithium-ion batteries, raising urgent concerns over raw material scarcity, environmental impact, and end-of-life waste. Necessity of finding sustainable processes for the battery recycling, implementation of recovered materials in the battery loop and reuse of battery components in second-life applications are crucial topics in securing the energy sector for the coming years. This presentation explores the recovery of critical battery components from spent battery cells, with a focus on methods that enable their reuse in energy storage applications.

In our work, we evaluate hydrometallurgical approaches, such as leaching and electrochemical methods of Li-ion and alkaline batteries, to recover valuable resources for their further reuse in battery applications. Emphasis is placed on critical aspects in the recycling technology, such as scalable, low-impact recycling methods that preserve material integrity and performance. We explore the electrochemical behavior of the used batteries under varied conditions, with implementation of bio-based materials and advanced electrochemical techniques to investigate their reuse in novel batteries and secondary-life applications. By aligning material recovery with battery manufacturing needs, this work underscores the potential for a circular economy in battery technology, reducing dependence on natural resources and waste recovery while supporting sustainable energy goals.

Keywords
batteries
recycling
reuse
electrochemistry
hydrometallurgy
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