Scalable Sewer Fault Detection and Condition Assessment using Embedded Machine Vision

Municipal sewer networks span across large areas in cities around the world and require regular inspection to identify structural failures, blockages, and other issues that pose public health risks. Traditional inspection methods rely on remote-controlled robotic cameras or CCTV surveys performed by skilled inspectors. These processes are time-consuming, expensive and often inconsistent; for example, the United States alone has more than 1.2 million miles of underground sewer pipes, and up to 75,000 failures are reported annually. Manual CCTV inspections can only cover a small fraction of the network each year, resulting in delayed discovery of defects and costly repairs. To address these limitations, this paper proposes a scalable and low-power fault detection system that integrates embedded machine vision and Tiny Machine Learning (TinyML) on resource-constrained microcontrollers. The system uses transfer learning to train a lightweight TinyML model for defect classification using a dataset of sewer pipe images and deploys the model on battery-powered devices. Each device captures images inside the pipe, performs on-device inference to detect cracks, intrusions, debris and other anomalies, and communicates inference results over a long-range LoRa radio link. Experimental results demonstrate that the proposed system achieves 94% detection accuracy with sub-hundred-millisecond inference time and operates for extended periods on battery power. The research contributes a template for autonomous, scalable, and cost-effective sewer condition assessment that can help municipalities prioritize maintenance and prevent catastrophic failures.