Wine lees, the sediment remaining after fermentation, are the second most abundant
winemaking by-product and a rich, underexploited source of proteins, phenolic compounds, B-group
vitamins, and yeast-derived polysaccharides. Converting this residue into stable functional powders
supports circular-economy goals in the wine sector, however the choice of dehydration technology and
pre-treatment may strongly influence nutritional and bioactive quality.
Methods Fresh lees from three white grape varieties (Muscat Ottonel, Roze cupaj, Sauvignon Blanc)
were divided into autoclaved and untreated subsets, then dehydrated by freeze-, spray-, and oven-
drying. Resulting powders were characterized for proximate composition, B vitamins,
amino acids, phenolic compounds, and polysaccharide molecular-weight distribution (HPLC/HR-
SEC), antioxidant capacity (DPPH, FRAP, CUPRAC, TPC), and mycotoxin safety, with two-way
ANOVA used to assess processing and varietal effects.
Drying method was the dominant factor governing antioxidant retention:
oven-drying consistently depressed DPPH, FRAP, and CUPRAC values relative to freeze- and spray-
drying, which performed comparably. Autoclaving raised FRAP and CUPRAC by mobilizing bound
phenolics, while reducing thermolabile B vitamins (B1, B6, B9) and free lysine via Maillard
reactivity. Protein and carbohydrate content were governed primarily by grape variety rather than
processing, with Sauvignon Blanc lees richest in protein and phenolics. Mycotoxin screening
confirmed safety for aflatoxin B1, though zearalenone levels warrant monitoring.
Conclusions Spray-drying offers a scalable alternative to freeze-drying for preserving bioactive
quality, while autoclaving trades vitamin and amino acid integrity for enhanced phenolic
extractability. These findings support tailored processing strategies for valorizing wine lees as
functional food ingredients.