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Effect of Extracting Phase Composition on Cobalt Recovery from Chloride-Rich Media: Transition from Molecular to Ionic and Eutectic Solvents
* 1, 2 , 1 , 2 , 1 , 1 , 3 , 2
1  CICECO – Aveiro Institute of Materials, Department of Chemistry, University of Aveiro, 3810-1933 – Aveiro, Portugal
2  Laboratory of Separation Processes Intensification (SPI), Department of Chemical and Bioprocess Engineering, University of Santiago de Chile, Av. Lib. Bdo. O’Higgins 3363, Estación Central, Santiago – Chile
3  Department of Environmental Chemistry, Faculty of Sciences, Catholic University of the Most Holy Conception, Concepción, Chile
Academic Editor: Jianhua Chen

Abstract:

Cobalt (Co) is an essential metal for sustainable technologies, including electric vehicles and energy storage systems. Its selective recovery from complex leachates remains a challenge due to the co-presence of nickel (Ni) and manganese (Mn). This work examines the influence of the extracting phase composition on the solvent extraction (SX) of Co from highly acidic chloride media (pH ≈ 0.86, 6–12 M LiCl) containing Ni and Mn. Trioctylphosphine oxide (TOPO) was used as the extractant, dissolved in three different media: dodecane, the ionic liquid (IL) 1-methyl-3-octylimidazolium bis(trifluoromethylsulfonyl)imide ([C8mim][Tf₂N]), and the hydrophobic eutectic solvent (HES) TOPO:decanoic acid (1:1). The extraction of Co increased with LiCl concentration, consistent with the formation of anionic Co–chloride complexes, while Ni extraction remained negligible due to its high hydration energy. Slope analysis confirmed a 2:1 TOPO:Co stoichiometry for all systems, indicating a solvation-controlled extraction mechanism. Both the IL and the HES improved Co recovery compared with the molecular diluent, achieving high selectivity with minimal Mn co-extraction. Volatility tests showed severe solvent loss for dodecane, whereas [C8mim][Tf₂N] and TOPO:decanoic acid exhibited excellent thermal stability (<2% mass loss) and low water uptake (<2%). These results highlight the potential of IL and HES as sustainable alternatives to conventional organic diluents. Among the systems studied, TOPO:decanoic acid (1:1) displayed the best balance of extraction efficiency, selectivity, and stability, representing a promising medium for Co recovery from chloride solutions.

Keywords: Cobalt ; ionic liquids ; eutectic solvent ; chloride medium

 
 
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