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  • Open access
  • 126 Reads
Proposal to standardize fatigue delamination growth tests using double cantilever beam specimens without fibre bridging

Up until today, mode-I fatigue delamination testing has not been standardized, because no consensus exists on best practices to reduce the observed scatter in data, and on the proper parameter describing similitude. A dominant contributor to the scatter seems the fibre bridging observed in the tests. This paper proposes a straightforward experimental and analysis approach to derive zero-bridging delamination resistance curves from each tested specimen without requiring a theoretical model.

  • Open access
  • 111 Reads
278 CHARACTERIZATION OF THE MODAL PARAMETERS OF COMPOSITE LAMINATES USING INNOVATIVE ULTRATHIN POLYMER WAVEGUIDE SENSOR FOILS

The use of composite materials, like glass- and carbon- fiber reinforced polymers, is expected to increase exponentially in the coming years. Consequently, in order to monitor the structural health of these materials, the development of new sensing devices is rapidly accelerating. For this purpose, our research groups have recently developed new ultra-thin polymer waveguide sensors which can be exploited to measure both uni- and multi-axial strains occurring in composite components. These sensing foils are manufactured by creating Bragg gratings in waveguides realized in flat polymeric substrates, which makes their placement and alignment easier compared to traditional fiber optic sensors. Moreover, using a non-straight waveguide it is possible to spatially multiplex the sensing gratings in such a way that an optical strain rosette can be created. This paper investigates the suitability of the proposed polymer waveguide sensors for the estimation of the modal parameters of composite components.

  • Open access
  • 164 Reads
A robust test-based modal model identification method for challenging industrial cases

In this paper, the MLMM modal parameter estimation method (Maximum Likelihood estimation of a Modal Model) and its new variant will be introduced. The MLMM method tackles some of the remaining challenges in modal analysis (e.g. modal analysis of highly-damped cases where a large amount of excitation locations is needed such as the modal analysis of a trimmed car body). Another big advantage of the MLMM method is its capability to fully integrate, within the estimated modal model, some important physical constraints, which are required for the intended applications, e. g. realness of the mode shape and FRFs reciprocity. More classical modal parameter estimation methods have rarely the possibility to fully integrate these constraints and the obtained modal parameters are typically altered in a subsequent step to satisfy the desired constraints. It is obvious that this may lead to sub-optimal results. The MLMM method uses the Levenberg-Marquardt optimization scheme to directly fit the modal model to the measured FRFs. The applicability of MLMM to estimate an accurate constrained modal model will be demonstrated using two challenging industrial applications.

  • Open access
  • 87 Reads
539 Long-term in-situ study of stress corrosion cracking kinetics in a carbonate-rich solution

A long-term SCC crack growth kinetics study, using precracked WOL samples, was performed. The samples were exposed in a mild steel storage tank containing a solution with high levels of ammonium and carbonate ions. Some samples were fully immersed in the tank content, while in other cases, intermittent drying took place in the tank upper regions. At short times, the highest (intergranular) crack growth rates were obtained at immersed regions and initially, the region with intermittent drying showed considerably slower growth rates. With pronounced exposure times, the trend however reversed and the growth in the intermittent drying region accelerated while the samples in the immersed location experienced a retardation in the SCC growth velocities. It was found that the SCC mechanism progressed through a process where small cracks first formed at the fatigue crack front and thereafter merged to form a continuous SCC crack front.

  • Open access
  • 173 Reads
354 Experimental characterization of thermoplastics for use in heat exchangers

For the prediction of long term behavior several methods are known. This paper focuses on creep in dynamic mechanical analysis (DMA) and in a tensile setup. The investigated material was Polyamide 6 (PA6). As a pre-study for the DMA, Polypropylene (PP) was tested considering five different factors. To determine the significant influences, the results were interpreted statistically.

  • Open access
  • 87 Reads
477 Constructing a transparent air chamber for an innovative ventilation system in an operating room

While surgical techniques have been improving during last decades to the benefit of patients’ safety, infections are still recorded. It is in part due to airborne particles entering the wound during surgery, as a result of the disturbance of the unidirectional flow of clean air (LAF) by the presence of a surgical luminaire system. To prevent this negative interaction, an integrated system of light and ventilation has been designed. However, this system is still conceptual and a mechanical design is needed to prototype the system. Compliance with the European standard on surgical luminaires and the Heating, Ventilation and Air-Conditioning (HVAC) guidelines for operating rooms (OR) have to be checked for this prototype. We thus perform a structural analysis of the air chamber using Autodesk Inventor and SCIA Engineer considering different partitioning scenarios. The impact of each configuration is then assessed by considering the optical performance in the optical simulation TracePro. By comparing shifts in the results to a reference scenario an optimized configuration can be chosen. By consequence, a good balance between optical performance and mechanical strength is determined and leads to an optimized supporting solution. This mechanical design further enables us to build the integrated concept that aims to suppress the negative interaction between light and ventilation in the operating theater.

  • Open access
  • 77 Reads
255 - "Experimental model validation and fatigue behaviour of cold-formed high strength steel"

In the present paper, fatigue fracture behaviour of cold-formed High Strength Steel (HSS) S690QL are investigated. S690QL is often employed, in a pre-deformed state, for load-bearing applications, where cyclic service loads can be critical. Bending processes can induce residual plastic strain in bent areas and this changes the fatigue behaviour significantly. Traditional uniaxial dogbone testing cannot represent this multi-axial phenomenon properly and for this purpose a benchmark specimen is proposed, that is first bent and after subjected to fatigue loading. The bending process is modelled with a quasi-static Finite Element (FE) model, performed in the commercial code Abaqus. To validate the numerical model, a stereo Digital Image Correlation (DIC) set-up is used, capable of measuring the residual plastic strains in the specimen. The present article covers the validation of a cold-forming process followed by a preliminary fatigue analysis of S690QL.

  • Open access
  • 79 Reads
052 Early detection of damages based on comprehensive theory of deformation and fracture

Numerical studies have been conducted based on the recently published Deformation Field Theory. Effects of pulling rates on displacement waves and volume expansion waves are analyzed in a finite element model (FEM) of a solid experiencing a uni-axial tensile load. Without relying on empirical data, the model’s numerical results demonstrate empirically known concepts that a fracture occurs more easily when the pulling rate is high, and the direction of external load is reversed.

  • Open access
  • 102 Reads
Mechanical Characterization of Compact Basalt by using SHPB Device

In the present work, dynamic stress-strain response of compact basalt is tested under high loading rates using 38 mm split Hopkinson pressure bar (SHPB) device. The physical and static mechanical properties of compact basalt e.g. density, specific gravity, static compressive strength and elastic modulus values are also determined. Petrological studies of compact basalt are carried out through X-ray diffraction (XRD) test and scanning electron microscope (SEM) test. In the SHPB tests, it is observed from the stress-strain response that the dynamic peak stress increases with increasing strain rate however the elastic modulus is nearly constant with increase in strain rate. Dynamic force equilibrium at the incident and transmission bar ends of the rock samples is attained in all tests till the failure of the rock samples. Dynamic increase factor (DIF) for the rock is determined at a particular strain rate by comparing the dynamic to static peak compressive stress. Correlation equation for dynamic strength increase factor with respect to strain rate has been proposed herein.

  • Open access
  • 140 Reads
ICEM/047 An improved load introduction technique for dynamic material characterisation at intermediate strain rate

Dynamic properties at intermediate strain rate are inherently difficult due to the dynamic interactions between the test specimen and the test machine. These effects obscure the interpretation of test results and therefore can make the derivation of the material properties difficult and unprecise. In this paper, dynamic tensile tests were performed within the strain rate range of 0.1 s-1 to 400 s-1 on high strength steels. To evaluate the performance of damping materials in the slack adaptor, copper and acrylic tapes were used to mitigate the system ringing that typically occurs in dynamic tests. Experimental results show that both damping materials may be used to effectively reduce the oscillations in the measured force signal. The outcome of this project will provide the test procedure for dynamic testing at intermediate strain rates, which can produce reliable test results for materials with low failure to strain.

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