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  • Open access
  • 7 Reads
Development of sustainable polymer composites using recycled polypropylene and organic fillers
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Polypropylene [PP] is an extremely versatile material and can be used for a wide range of applications. PP is also one of the most popular plastic packaging materials in the world, and only around 1% is recycled, which means most PP is headed for the landfill. This decomposes slowly over 20-30 years. Recycling is the third component of the reduce, recycle, and reuse waste hierarchy and is an important part of modern waste reduction. In this study, recycled PP sourced from car battery casings were compounded with organic fillers such as coconut shell (CCS) powder, wood filler (WF) powder, rice husk (RH) powder, banana fibre BF (BAF) powder, and bamboo fibre (BF) powder, and hybrid combinations of wood filler with coconut shell powder, rice husk, banana fibre powder, and 5wt/wt% of PP-g-MA compatibilizer in a ratio of 75/20/5 were used to enhance the compatibility between the fillers and the PP matrix. The various ingredients were melt-mixed using a twin screw extruder and the test specimens were moulded using an automatic injection moulding machine. The main objective of this work was to study the changes in the mechanical properties of the prepared composites with respect to that of virgin polypropylene. Testing for physical and mechanical properties was carried out as per the ASTM standards. From the test results, it was inferred that banana- and bamboo-reinforced rPP had the highest tensile strength at yield and flexural strength. The hardness values of all composites were close to recycled PP. Among the hybrid composites, rPP/WPF/RH and rPP/WPF/BF show the highest resistance to abrasion. Finally, composites containing banana fibre, bamboo fibre, and rPP/WF/BF showed good mechanical properties, as did other combinations.

  • Open access
  • 2 Reads
Targeted Delivery of Quercetin to the Brain via a Modified Polymeric Nanocarrier
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Polyethyleneimine (PEI), a cationic polymer, has been extensively studied by researchers for its applications in gene delivery and drug transport. However, due to its toxicity, there are some limitations, such as cytotoxicity and non-biodegradability. In this study, PEI was conjugated with polyethylene glycol (PEG) to enhance its stability and prolong its residence time in the body. To make it more suitable for brain delivery, we further modified it with the addition of an amino acid, phenylalanine, which improves its physicochemical properties for brain delivery in Alzheimer's disease (AD) and other neurodegenerative disorders. Quercetin is a flavonoid with notable pharmacological effects and promising therapeutic potential in AD. This novel polymer is utilized to prepare nanoparticles (NPs) for the effective delivery of quercetin in the brain. The synthesis of acryl PEI derivatives is the first step, followed by PEGylation of the acryl PEI derivative, and further derivatization of PEI-PEG with a disulfide linker. Lastly, the above compound is attached to the amino acid phenylalanine, as confirmed by FT-IR, mass spectroscopy, and DSC. Then, after preparation of nanoparticles, which were evaluated through particle size, zeta potential, PDI, SEM, and in vitro release, the MTT assay was performed to ensure that cell viability remained above 80%, and the ex vivo intestinal permeability of the novel polymer NPs remained at 5μg/cm. A further blood–brain barrier permeation study was carried out, in which the novel polymer showed the highest permeability. The histopathological evaluation of the brain hippocampus region, Ca1, was tested for novel polymer and formulation, and the absence of observable variations such as lesions, necrosis, and inflammation,confirmed that the synthesized polymer was non-toxic and had high permeability. Studies further demonstrated that the polymer and its NPs are safe and capable of effectively crossing the blood–brain barrier, highlighting their potential for targeted neurological therapies.

  • Open access
  • 3 Reads
Green microwave assisted hydrolysis of PET bottle waste for MIL53 (Al) synthesis: Characteristic, Taguchi optimization
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Polyethylene terephthalate (PET) is one of the most widely produced polymers, extensively used in packaging and beverage industries. However, its low recyclability leads to significant environmental challenges, with less than 10% of global plastic waste effectively recycled, while the majority accumulates in landfills or the natural environment. Developing efficient chemical recycling strategies is therefore essential to mitigate environmental impact and recover valuable resources. Among these, depolymerization of PET into terephthalic acid (TPA) offers a promising route for generating a monomer that can be reused in the synthesis of advanced functional materials.
In this study, PET waste was depolymerized into TPA using microwave-assisted alkaline hydrolysis. A Taguchi experimental design was employed to optimize key process parameters, including temperature (160–200 °C), reaction time (5–90 min), PET particle size (0.2–2 cm), PET-to-liquid ratio (1:10–1:2), and microwave power (up to 630 W). Kinetic parameters of the hydrolysis reaction were also determined to better understand the depolymerization mechanism. Under the optimized conditions—190 °C, 90 min, 0.2 cm PET particle size, 10% PET-to-liquid ratio, and 630 W—a maximum depolymerization efficiency of 65% was achieved. The influence of process variables was ranked as reaction time > temperature > particle size > solid-to-liquid ratio.
The recovered TPA was subsequently used as an organic linker for the microwave-assisted synthesis of MIL-53(Al). Structural and textural characterization by XRD, FTIR, BET, and SEM confirmed the successful formation of a porous framework, showing that synthesis and activation conditions significantly influenced crystallinity, surface area, and morphology. This study demonstrates a sustainable strategy for PET valorization, combining process optimization with the production of advanced metal–organic frameworks, and contributes to circular economy initiatives.

  • Open access
  • 5 Reads
Electrospinning with green solvents: overcoming constraints while tailoring nanofibrous structures

The production of nanofibrous membranes through electrospinning has traditionally relied on highly effective organic solvents such as dimethylformamide (DMF), chloroform (CHL), and dichloromethane (DCM). Despite their efficiency in dissolving polymers and ensuring processability, these solvents are toxic and potentially carcinogenic, raising serious concerns for both human health and the environment. This long standing technical scientific lock-in has restricted the widespread adoption of sustainable alternatives and hindered the development of safer nanostructured materials for biomedical and environmental applications.

In this work, we demonstrate the complete replacement of hazardous solvents with low toxicity systems, including acetone, acetone/ethanol, and acetone/water mixtures, all fully compliant with current EU regulations. Morphological analyses performed on polycaprolactone (PCL) and polylactic acid (PLA) nanofibrous membranes reveal that green solvent systems not only allow the preservation of standard electrospinning parameters but also enable the generation of a wide range of fibrous morphologies from bead-only to beads-on-string and fully continuous fibers. Importantly, this structural versatility highlights the ability to modulate fiber size and surface features without requiring disruptive changes in the processing setup.

Overall, the findings demonstrate that the transition to green solvent systems effectively overcomes the constraints imposed by traditional toxic solvents. By enabling fine morphological control and expanding application versatility, this approach paves the way for the design of nanostructures that are not only high-performing but also safe, environmentally sustainable, and aligned with the growing demand for greener technologies in advanced material science.

  • Open access
  • 2 Reads
Chemical recycling of polyester-based textile waste via solvolysis aided by an ionic liquid and supercritical CO₂

The increasing accumulation of synthetic textile waste, especially poly(ethylene terephthalate) (PET)-based fibers, poses a critical environmental challenge. Conventional recycling techniques are often inefficient. Solvolysis with supercritical CO₂ (scCO₂) emerges as a green and efficient alternative, enabling the depolymerization of polyester chains under mild conditions and facilitating the recovery of platform chemicals with minimal solvent waste. In addition, ionic liquids have been proven to reduce the energy requirements of the solvolysis. This approach aligns with circular economy principles and offers a route toward high-purity monomer production for polymer regeneration. The solvolytic depolymerization of PET-based textile waste was carried out in a high-pressure batch reactor using scCO₂ as co-solvent under fixed conditions of 15 minutes of reaction time and CO₂ pressure up to 120 bar. Experimental variables included temperature (183–217 °C), textile-to-ionic liquid ratio ([Tex]:[IL] = 1.7–6.0), and textile-to-solvent ratio ([Tex]:[Sol] = 14.1–33.0). A specific ionic liquid was used as catalytic co-solvent. The influence of these parameters on depolymerization efficiency and product selectivity was assessed. Under optimal conditions, a conversion rate of up to 99% was achieved. Temperature proved to be the most influential parameter, significantly affecting the extent of depolymerization in both solvolysis methodologies. In contrast, the textile-to-ionic liquid ratio showed a moderate effect, and the textile-to-solvent ratio exhibited negligible influence on the conversion, indicating that the process could be optimized with reduced solvent consumption. The low sensitivity of the process to solvent and ionic liquid ratios, combined with the strong influence of temperature, supports the feasibility of a cost-efficient, greener recycling method adaptable to industrial applications.

  • Open access
  • 9 Reads
Integrated biorefinery of Jatropha curcas L. seed: Valorization of Kernel into Biofuels and Molasses, and Seed Coat into Biopolymers and Cellulose Nanofibrils.
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In response to the urgent need for sustainable alternatives to fossil products and the promotion of a circular economy, biorefineries offer an effective strategy for biomass valorization. Jatropha curcas L., a drought-tolerant species native to Mexico and Central America, is well known for its oil-rich kernels; however, its seed coat remains largely underutilized, limiting the full exploitation of the crop.

This study presents the first integrated biorefinery model for the comprehensive valorization of JCL seeds, converting both kernels and seed coats into high-value biofuels, materials, and nutritional and chemical co-products through sequential fractionation and conversion.

The kernel was subjected to mechanical oil extraction at 200 °C, followed by transesterification with 1% NaOH to produce biodiesel (ASTM-D6751). Residual protein cake from extraction was refined with isopropyl alcohol to obtain molasses. In parallel, milled seed coat underwent alkaline (NaOH 4.5%, 80 °C, 2 h, 4 cycles) and subsequent bleaching treatment (chloride-based, 80 °C, 4 h, 4 cycles) to disrupt lignin–carbohydrate complexes, yielding lignin- and cellulose-rich fractions. The cellulose-rich fraction was then processed into cellulose nanofibrils by high-pressure homogenization (10000 psi, 10 cycles).

This integrated approach achieved ~85% total biomass seed valorization. Kernels accounted for 69.0 ± 2.8% of seed mass, with oil extraction yielding 45.0 ± 2.5% and residual protein cake 47.3 ± 1.0%. Of this extracted oil, 90.3 ± 3.4% was converted into biodiesel, while 9.4 ± 2.8% remained as glycerol. Molasses were produced for first time from the protein cake, representing ~10% of its mass and leaving ~37% as purified protein. The seed coat represented 30.1 ± 3.1% of seed mass, yielding 21.5 ± 3.4% of lignin-rich fraction from the generated black liquor after alkali treatment, and 44.6 ± 2.4% of cellulose-rich fraction from bleaching. The cellulose-rich fraction was then processed into cellulose nanofibrils of 5 nm of diameter without previous pre-treatment.

These findings demonstrate the potential of JCL as a versatile feedstock for sustainable bio-based industries.

Acknowledgments: RM is grateful for Grant RYC2021-034380-I funded by MCIN/AEI/10.13039/501100011033 and the European Union “NextGenerationEU”/PRTR.

  • Open access
  • 8 Reads
Biomass-Derived Flocculants for Wastewater Treatment

The selective extraction and recovery of different molecules of interest from lignocellulosic materials from forestry residues are increasing every day, driving society towards more sustainable approaches and materials. For this purpose, the development of new sustainable and ecologically benign extraction methodologies has grown significantly. Deep eutectic solvents (DESs) appear as a promising alternative for the processing of biomass [1, 2]. In the present study, cellulose-rich fractions obtained from the fractionation of Acacia wood, an invasive species in Portugal, were used to prepare cationic and hydrophobically modified cationic bioflocculants used for wastewater treatment with a focus on microplastics removal [3].

On the other hand, Eucalyptus bleached pulp was also used to prepare anionic and cationic bioflocculants used to treat effluents from the textile industry [4]. The bioflocculant preparation route follows a two-step process, with the introduction of reactive aldehyde groups in the cellulose molecules, followed by cationization or anionization. The hydrophobic variation was obtained by a third step, by esterification of the C6 OH groups of cellulose with fatty acids obtained from vegetable oils.

All the obtained bioflocculants revealed high performance, according to the results obtained in Laser Diffraction Spectroscopy, at the same level as or even superior to synthetic alternatives, cationic and anionic polyacrylamides, with lower environmental impact.

  1. Magalhães, S., et al., Enhancing Cellulose and Lignin Fractionation from Acacia Wood: Optimized Parameters Using a Deep Eutectic Solvent System and Solvent Recovery. Molecules, 2024. 29(15): p. 3495.
  2. Magalhães, S., et al., Acacia Wood Fractionation Using Deep Eutectic Solvents: Extraction, Recovery, and Characterization of the Different Fractions. ACS Omega, 2022. 7(30): p. 26005-26014.
  3. Magalhães, S., et al., Tailored cellulose-based flocculants for microplastics removal: Mechanistic insights, pH influence, and efficiency optimization. Powder Technology, 2025. 456: p. 120838.
  4. Grenda, K., et al., Environmentally friendly cellulose-based polyelectrolytes in wastewater treatment. Water Science and Technology, 2017. 76(6): p. 1490-1499.

  • Open access
  • 6 Reads
Polyhydroxyalkanoate Biosynthesis from Sugarcane Bagasse by Paramecium caudatum Isolated from Industrial Wastewater

Polyhydroxyalkanoates (PHAs) are microbial-derived biodegradable polymers with significant potential to replace conventional synthetic plastics. This study investigates the novel biosynthesis of PHAs by Paramecium caudatum, a ciliated protozoan, using lignocellulosic waste sugarcane bagasse (SCB) as a low-cost carbon source. Paramecium sp. was isolated from industrial wastewater and identified as P. caudatum via 18S rRNA gene sequencing (GenBank: PQ038083). P. caudatum cultures were incubated separately with SCB at 4% (w/v) and glucose at 3% (w/v) for comparison, under optimal conditions (25°C, pH 7). PHA accumulation was assessed using Sudan Black B and Nile Blue A staining during the log phase. Extracted PHAs were characterized using Fourier-transform infrared spectroscopy (FTIR), gas chromatography–mass spectrometry (GC–MS), scanning electron microscopy (SEM), and thermogravimetric analysis (TGA). PHA synthase expression in total cellular protein was assessed via SDS-PAGE, and PHA film biodegradability was evaluated through a soil burial test. PHA yields reached 2.43 g/L with glucose and 2.21 g/L with SCB. FTIR and GC–MS analyses revealed predominant PHA monomers, including 3-hydroxybutyrate ethyl ester (92.6%), hexadecanoic acid ethyl ester (74.4%), and octadecanoic acid ethyl ester (65.9%). TGA showed good thermal stability, with Tmax at 280°C (glucose) and 270°C (SCB). SEM imaging displayed a porous, pseudospherical surface morphology, indicating strong polymer integrity. The PHA films exhibited favorable plasticizing properties and fully biodegraded within 30 days in soil. SDS-PAGE confirmed consistent expression of a ~63 kDa PHA synthase under both carbon source conditions. This is the first study to report P. caudatum as a microbial cell factory for scalable bioplastic production via lignocellulosic waste valorization, contributing to circular bioeconomy goals.

  • Open access
  • 4 Reads
Tin-Catalysed vs Non-Catalysed Curing of Epoxidized Soybean Oil: Insights from Isoconversional Analysis
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The pursuit of sustainable polymeric materials has driven the development of epoxy systems derived from renewable sources, such as epoxidized soybean oil (ESO). Understanding their curing kinetics is essential for process control and optimisation of final properties. In this study, the curing behaviour of ESO/MTHPA/DEH 35 (epoxidized soybean oil/methyl tetrahydrophthalic anhydride/2,4,6-tris(dimethylaminomethyl) phenol) systems—with and without a tin-based catalyst (Tin) (Tin(II) 2-ethylhexanoate)—was evaluated using the isoconversional Friedman method. Samples were analysed via Differential Scanning Calorimetry (DSC) at heating rates of 5, 10, and 20 °C/min. Data were processed using the differential form of the conversion equation (α) to obtain the apparent activation energy (Ea) as a function of conversion. Model validation was achieved by comparing experimental and calculated conversion values (αexp vs αprev), and by linear regressions of ln(dα/dt) versus 1000/T. The Friedman model adequately described the kinetic behaviour of both systems. The Tin-containing formulation started curing at higher temperatures (~140–150 °C), indicating a greater initial energy barrier. The Ea(α) curve showed high values (~80 kJ/mol) for α < 0.2, attributed to the formation of high-energy catalytic complexes. For α > 0.2, a sharp decrease in Ea (< 20 kJ/mol) indicated the onset of autocatalytic propagation. In contrast, the system without Tin exhibited stable Ea values (~45–55 kJ/mol), suggesting a more homogeneous and thermally controlled process. Regression coefficients (R² > 0.98) and sigmoid fits (deviation < ±10%) confirmed the model’s validity. Overall, the Friedman method proved effective for describing the curing kinetics of these bio-based epoxy systems. The presence of Tin led to a multifaceted and accelerated curing mechanism, while its absence resulted in a simpler, thermally governed process with lower chemical complexity.

  • Open access
  • 8 Reads
Design and Optimization of Electrostatically Assembled Protein–Polysaccharide Nanostructures for Nutrient and Drug Delivery Systems

Biopolymer-based nanostructures, derived from the self-assembly of proteins and polysaccharides, represent a versatile and sustainable platform for the delivery of bioactive small molecules. Their inherent biocompatibility, biodegradability, nontoxicity, and eco-friendly and sustainable preparation make them ideal candidates for applications in both food technology and biomedicine.

Through light scattering, small-angle scattering, microscopy, and spectroscopy techniques, we investigate the formation and morphology of the protein–polysaccharide nanostructures and the binding, loading capacity, and stability of hydrophobic compounds.

We present our recent works in the preparation and characterization of protein/polysaccharide nanoparticles formed through electrostatic complexation and thermal treatment, using proteins such as bovine serum albumin, trypsin, and hemoglobin and polysaccharides such as chondroitin sulfate, xanthan, and hyaluronic acid. Particular emphasis is placed on the interactions of these nanostructures with low-molecular-weight compounds, including the model nutraceuticals β-carotene and curcumin. The role of nanoparticle composition and structure in modulating the affinity for hydrophobic and amphiphilic molecules is explored.

Our results suggest that fine-tuning the protein-to-polysaccharide ratio, pH, and thermal treatment parameters can optimize nanocarrier stability and small molecule encapsulation. These findings contribute to the rational design of biopolymer-based delivery systems and demonstrate their potential for targeted release of functional compounds in nutraceutical and pharmaceutical formulations.

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